Features of Carbon Bicycle

We are constantly exploring in the field of carbon fiber. At present, we can provide more than a variety of frame models, support customized frame geometry, rigidity adjustment, internal routing design, and adapt to different riding styles, riding environments and market needs.

1. Customized materials and structures to optimize performance and weight

The frame uses T700, T800, and T1000 grade carbon fiber, with a weight range of 700g-1250g, and can be adjusted to lightweight or high-strength design according to needs. Supports single carbon layer/multi-layer composite carbon cloth superposition, or pure carbon design, helping you optimize strength and elasticity, and providing racing and durability options.

 

2. Personalized painting and brand customization

Provide up to 100 color options. Our color cards support spraying of all subtle colors, support gradual 3K weaving, UD glossy, UD matte, electroplating gradient color, etc., and can be customized in any corner of the car or the entire car LOGO. In terms of spraying, nano-level spraying technology is used to enhance wear resistance and UV resistance. Suitable for mass customization by brands. In terms of coating, we use highly weather-resistant and environmentally friendly paint to ensure that the color is long-lasting and bright and not easy to fall off.

 

3. Diversified speed systems and brake configurations

We provide multiple customizations for key bicycle parts, support SHIMANO, SRAM, CAMPAGNOLO and other brand speed systems, and provide 22-speed, 24-speed, 30-speed and other gear options. The brake system can choose mechanical disc brakes, hydraulic disc brakes, caliper brakes, etc.

 

4. We have an independent mold development team and support small batch customization. You need to give us drawings or pictures, or even give us your ideas directly, and we can complete the delivery for you. Our standard production cycle is very flexible, and small batch orders can be adjusted to delivery within 1 week.

You can decide to use all or some of the following processes on your bicycle

1. High-Pressure Molding: Lightweight and aerodynamic optimization work at the same time

Carbon fiber accessories are molded by high-temperature and high-pressure molds to make the carbon fiber laminate structure more compact, eliminate bubbles, and improve material uniformity, thereby improving rigidity and durability.

• Carbon fiber handlebar: Using single-piece one-piece molding technology and fluid mechanics design, the internal structure is uniform, avoiding the weaknesses of traditional splicing design, and increasing torsional strength by 17%. Our new product, one-piece carbon fiber handlebar: effectively reduces the seams of traditional handlebars, improves aerodynamic performance, and reduces wind resistance by 7%.
• Carbon fiber front fork: High-precision compression molding reduces weight by 12%-20% while maintaining high impact resistance.
• After many rounds of research and development, we have optimized the rim profile to improve riding stability and reduce power loss during high-speed cruising.

2. Precise carbon fiber layering design (Layup Optimization)

We use a multi-layer carbon cloth interlaced stacking process, and the carbon fiber arrangement of each component is strictly calculated to optimize weight, strength and elasticity. For example:

• Seat tube: The locally reinforced carbon fiber woven layer ensures impact resistance, while lightweight treatment reduces weight by 8%-12%.
• Wheel set: 3K/UD carbon fiber combination, outer ring reinforced impact-resistant layer, which increases compression resistance by 20%.

 

• . CNC precision cutting and high-precision mold manufacturing The molds of all carbon fiber accessories are made of ±0.1mm CNC precision cutting. At the same time, we have finely polished to ensure that your products have a good feel.
• The interfaces of the rims, seat tubes, and handlebars are cut by 3D CNC to improve assembly accuracy, reduce stress concentration points, and avoid the risk of breakage.

3. Vacuum degassing and high-temperature curing technology

• Vacuum degassing treatment: High-pressure vacuum technology is used during the molding process to remove excess resin and bubbles, making the carbon fiber composite material more dense and improving durability and rigidity.
• High temperature curing: Using a 120°C-150°C high temperature curing furnace, the carbon fiber is cured more evenly, and the fatigue resistance is improved by 30%, ensuring that it will not deform after long-term use.

4. Strict quality inspection to ensure the reliability of each accessory

• 100,000 times of pressure testing to ensure that the carbon fiber front fork, handlebars, seat tubes, etc. can withstand high-intensity impact.
• 7 high humidity and high temperature tests to simulate extreme environments to ensure that the material does not deform or age.

Torque test: Tested according to international standards to ensure safety and avoid riding process